Thermally Conductive Potting Compound

A two-component, silicone-based potting compound that seals electronic assemblies while conducting heat away from enclosed components, combining moisture, dust, and vibration protection with thermal management.

Strengths

  • Thermal conductivity 1.0–3.0 W/m·K — dissipates heat from potted components
  • Bonds to PCB substrates, metal housings, ceramic parts, and most plastics
  • Cured material provides full electrical insulation — protects from moisture and condensation
  • Low shrinkage during cure — components remain in their dispensed positions
  • Service range -40 ~ +150 °C; UL94 V-0 rated grades available
  • RoHS compliant; flame-rated grades available for safety-critical assemblies

Customization

  • Conductivity grade: 1.0–1.5 W/m·K (standard) or 2.0–3.0 W/m·K (power electronics)
  • Flame rating: standard or UL94 V-0 compound
  • Viscosity: pourable for gravity-fill or higher-viscosity for dispensing
  • Cure speed: room-temperature slow-cure or 60 °C oven fast-cure

Technical Information

Review the key specifications, model differences, recommended applications, installation notes.

Property
Thermally Conductive Potting Compound
Thermal Conductivity:
1.0–3.0 W/m·K
Post-Cure State:
Semi-rigid to rigid
Adhesion Surfaces:
PCB, metal, plastic, ceramic
Electrical Insulation:
Excellent after cure
Shrinkage:
Low
Operating Temperature:
-40 ~ +150 °C
Compliance:
RoHS; UL94 V-0 grades available
Thermally Conductive Potting Compound
Values
Usage
Standard grade
1.0–1.5 W/m·K
General electronics potting
High-conductivity
2.0–3.0 W/m·K
Power electronics
Flame-rated grade
UL94 V-0 compound
Fast-cure grade
60 °C oven, 30–60 min
Installation Notes
  • AC/DC power supply and inverter module potting
  • Outdoor LED driver unit encapsulation
  • Automotive ECU and telematics module sealing
  • EV battery BMS protection and thermal bonding
  • Military-grade and industrial electronics
  • Outdoor telecom unit waterproofing
Installation Notes
  • Degas under vacuum to eliminate air inclusions before pouring
  • Fill cavity to the specified level; cure per schedule — do not disturb during cure
  • Cure is irreversible — position all components correctly before potting starts; wear PPE during mixing

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